The MAN TGE is a premium, heavy-duty commercial vehicle built for serious work. To match its engineering prowess, we offer custom MAN van racking systems designed to withstand heavy daily use and keep your operation organised. Our MAN TGE racking layouts are precision-built to take full advantage of the vehicle’s generous headroom and load space. Featuring heavy-duty shelving, secure drawer units and tailored tool storage, our lightweight setups help prevent tool damage, reduce downtime and ensure your van operates as an effective, highly organised mobile workshop.
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The Models We Cover
We design bespoke MAN Van Racking layouts for the full range of MAN vans using the same modular Syncro Systems racking range. MAN vehicles support industries such as utilities, construction, and mobile engineering. Therefore, each design suits both the vehicle dimensions and the demands of daily commercial work.

MAN TGE
The MAN TGE suits heavy-duty service work and mobile workshop conversions. Its large load area allows space for shelving, drawers, workbenches, and specialist equipment.
For this model, we design MAN Van Racking layouts that improve access, support safe storage, and maximise usable space. Consequently, each layout reflects how the vehicle operates on a daily basis.
Why Choose VRS For Your MAN Van Racking?
Maximise the spacious interior of your MAN TGE with a custom-fitted, heavy-duty racking system. Discover why tradespeople and fleet operators trust VRS to turn their large vans into precision-built workshops.
Consultation & 3D CAD Design
Every racking system is tailored to your specific van make and model for a secure fit and maximum storage.
Modular Storage Solutions
Choose from shelving, drawers, bins and accessories that can be configured around your tools and workflow.
Professional Installation
Our experienced team installs your van racking safely and securely, ensuring a high-quality finish.
Built for Trade
Engineered from durable materials to withstand the demands of busy commercial vehicles and daily use.
Improve Safety & Efficiency
Keep tools organised, reduce clutter and spend less time searching for equipment on the job.
Expert Advice
We’ll help you design the right storage solution based on your trade, equipment and budget.
Our Previous MAN Builds
Our team takes pride in every MAN Van Racking project we complete. Because MAN vans often work in demanding environments, we design each layout for strength and long-term use. Below, you can explore our previous MAN builds in more detail.
At the heart of this MAN conversion is a powerful MIGI 602 compressor generator, supported by custom modular racking and lockable heavy-duty storage for Ash Truck & Trailer’s tools, parts and equipment.
From organised storage to reliable onboard power, every element of this MAN TGE conversion was planned to improve workflow and create a practical mobile workspace for demanding day-to-day operations.
Discover how a roadside recovery breakdown & assistance van was transformed into a mobile workshop. View in pictures the completed build which includes a space & weight saving Migi combined Compressor Generator
Want Something Similar? Get In Touch!
If you plan a MAN van conversion, we are ready to help from the start. From the first conversation, our team guides you through the design process and creates a MAN Van Racking solution that suits both your vehicle and your working style. Contact us today to discuss your MAN Van Racking requirements and begin your design journey with VRS.
Installation Process
From your initial layout design to the final fitting, discover how our seamless, step-by-step process gets your MAN fully organised and job-ready with minimal downtime.
Consultation & 3D CAD Design
We discuss your trade tools and workflow, then produce a fully costed 3D CAD render tailored to your exact MAN model so you can visualise the layout from every angle.
Pre-Assembly & Quality Check
Your modular steel and aluminium racking components are pre-assembled in our workshop prior to fitting, drastically reducing the time your van needs to spend in our care.
Precision Installation
Bring your MAN van to our fitting centre, or receive pre-assembled flat-pack modules for DIY installation. We secure the racking directly into MAN’s factory mounting points, meaning no drill damage to your vehicle’s bodywork.
Handover & Safety Sign-off
We inspect all fixings, load capacities and auto-electrical connections alongside you to ensure everything meets safety standards before you hit the road.
Why Do You Need Bespoke MAN Van Racking?
The MAN TGE is an industrial-grade commercial vehicle built for demanding long-distance work and heavy trades. Generic flat-pack shelving fails to stand up to the high payload demands and vibration of heavy vehicle usage. Bespoke MAN van racking delivers:
- Heavy-Duty Load Capacity: Reinforced steel frames engineered to support high weight capacities per shelf tier.
- Full-Height Wall Utilisation: High-level storage and drop-down accessories take full advantage of the TGE’s tall roof options.
- Vibration-Resistant Bracing: Braced into MAN chassis mounting points to prevent flexing, rattling or frame fatigue over long mileage.
What Our Customers Say
Don’t just take our word for it—see how our custom racking solutions have helped MAN owners across the country stay organised, save time and work more efficiently every day.
“5 star service from start to finish. The sales and design team helped with every step and unique requirement I had, including working out how the draws would fit and work with existing items in my van. Nothing was ever to much trouble! After ordering my items there was a massive delay in my new van arriving from Peugeot, but at no point was this a issue, and they just held on to my items until the van arrived. On the day of fitting, they provided a professional service and ensured everything was fitted how I wanted it to be. The draws are exceptional quality and make every day at work a lot easier! A big thanks to all at Van Racking Solutions, and I would definitely recommend them to anybody thinking of using them!”
Castle Veterinary Group, Castle Veterinary Group“From the moment we engaged with Van Racking Solutions, their customer service and expertise has been excellent. Arriva believed we knew what we wanted, but Van Racking Solutions took time to really test our requirements so that they built the van we would need. This spec was critical to the new role and approach we were taking within engineering across the UK, so the van had to be right to please a very demanding audience! Suffice to say, what was eventually delivered was quite different from what we initially thought we wanted. In addition, VRS were happy to liaise directly with the van manufacturer to arrange delivery and coordinate the work. We will be using them again in the future.”
Steve West, Arriva UK Bus“I’d like to thank you and your team for the excellent job your company made of fitting out our new vans. I inspected the vans yesterday, and I cannot fault the workmanship and speed of delivery from Van Racking Solutions!”
John Duffey, Swisslog (UK) Limited“I am glad I came across Syncro Systems via Van Racking Solutions. This is exactly what I was looking for! After making enquiries online over the weekend, Ashley called me back first thing Monday morning and we started talking through my requirements. I had made a sketch of what I wanted and collectively, Ashley, the VRS design team and I, came up with the final design. After getting the quote for final design, I made the deposit and the racking was ordered. Matt showed me all the items and how to install them, reassuring me that he is only a phone call away if I needed anything. All items came pre-assembled and we had to just install them ourselves. I went for this option as it was most convenient for me. A couple of my friends and I installed the whole lot in a day. I’m really, really pleased with the racking, and a big thank you to everyone at Van Racking Solutions.”
Nurool Islam, Bex Property Services“We have been using Van Racking Solutions for quite a few years now, having had all of our fleet racked out to an extremely high standard, with no comebacks whatsoever. The before and after service is second to none. They are always happy to collect and deliver our vehicles to the door and within working hours. This allows us to continue working with minimum disruption. Our inquiries and discussions are always conducted in a polite, knowledgeable and professional manner, giving us a justified feeling that our vehicles are in safe hands. Furthermore, I would have no hesitation in recommending VRS to anybody looking to have a vehicle racked out to a high (and varied/specific) specification. The standards they set are high and the end product is always top quality.”
James, Evolution Farm Vets“We have used Van Racking Solutions on a number of occasions. We have found the process, from start to finish, to be first rate. The preparation, identifying the customer needs, and in particular the standard of fit, to be excellent. We have used more expensive German fittings before, which have not stood the test of time, such as these have. We will never look elsewhere going forward.”
Anon, Wilcox Wash Supplies“We would just like to say thank you once again for your quick turnaround in racking out our vans. VRS are always helpful and works are carried out with ease. Fast, efficient and friendly service!”
Anon, Leak Detection Specialists“Thank you for helping us with installing the internal shelf racking system in our van. It was a great experience from the start, from advising and showing us around the latest updates, to understanding our requirements and capacity needs, ensuring we could fit everything! The price was delivered very quickly and was highly affordable. It took about day to fit everything, and it still looks very nice and professional after three or more years. It was worth investing in the racking system. Even my customers compliment me when looking into my van.”
Anon, Pars Installation Ltd“Van Racking Solutions brought my racking idea to life. From my pen and paper ideas to their 3D design images, they provided better space saving ideas than my own, and nothing was ever any trouble with these guys! I have recommended them to many other van owners who have also been happy with the service from them.”
Anon, J Page Electrical Services“I found the service to be second-to-none. They were very efficient and nothing was ever too much trouble. The work was carried out extremely quickly and pictures were sent to me for my approval. The work was finished both on time and to a very high standard, and I would have no problem in using them again.”
“We have used VRS for several years and they now fit out all of our vehicles. We have specific requirements that they accommodate very well and they are always able to adapt. The process from start to finish is very efficient, the team are always helpful, the products are great quality and the finished result is always to a high standard. It’s part of our branding now and we wouldn’t go anywhere else!”
Anon, MG Drainage“VRS have designed and fitted racking on several small vans and 3.5 ton tippers for us. From our initial contact through to the vehicles being delivered, the service has always been top notch. James has visited us at our depot to talk through our options and to ensure each vehicle receives the racking that is best suited to its specific role. I have also visited VRS to discuss various lighting options for our vans, and James could not have been more helpful. VRS designed and installed bespoke racking solutions for each of our 3.5 ton tippers. The service we have received has always been very professional and I would fully recommend VRS as a supplier.”
Anon, BCP Council“I purchased a new Peugeot Expert in 2017 and was looking for something to line and floor it. Van Racking Solutions were friendly and knowledgeable, and offered great advice that helped me sort out my van well within my budget. The installation was carried out very professionally and I’ve had many compliments from impressed customers! I have already recommended Van Racking Solutions to many, and will continue to do so! Thanks again from a very satisfied Paul Henville.”
“I would just like to say how helpful VRS are whenever we use them. No job is too small and they are always happy to help us. We will be in touch again when we need our next van kitted out!”
Jackie Sherwood, Tate Technical Services“Van Racking Solutions were professional from the start to finish, and they provided a superb service which I highly recommended. They have fitted out several of our vans and we will continue to use them for any additional ones in the future.”
Anon, Canford Drains“I used VRS to provide both a storage solution, and to improve our ability to work on the move. Their team were superb and paid a lot of attention to detail, and I am extremely happy with the end result. They delivered above and beyond our expectations and the van has been superb, improving our efficiency and freeing up a lot of work space. I will be returning with more vans soon!”
Anon, Pebble Racing“Their team guided us in getting the right combination for our van. I am so impressed and it has never been so easy to find things in the van! We are due to purchase another van and will be getting Van Racking Solutions to design and kit out the next one too.”
Edd, AvanitFrequently Asked Questions
Find answers to our most frequently asked questions below. If you have a specific requirement or a question not covered here, please don’t hesitate to contact our team.
The short answer is that a good racking system usually pays for itself within the first few months by saving you time and protecting your gear. Think about how much time is wasted every week digging through a pile of tools or looking for a specific part. If a neat layout saves you just 10 or 15 minutes a day, that adds up to over an hour of billable time recovered every single week. Beyond saving time, it does three additional key things:
- Stops Overstocking: When everything has a dedicated slot, you can see instantly if you’re running low on a part, meaning fewer emergency trips to the wholesalers.
- Protects Your Tools: It keeps expensive power tools from rattling around, getting scratched or breaking in transit.
- Looks Professional: When a customer looks into the back of your van, a clean, organised workspace instantly signals that you do high-quality, professional work.
Yes, of course. In fact, we don’t really believe in “standard” layouts because no two tradespeople work the exact same way. Whether you need heavy-duty lockable drawers for expensive power tools, vertical storage for long copper pipes, or a built-in workbench with power inverters for on-site repairs, we build the system entirely around you. We’ve designed setups for everything from local plumbers and electricians to complex, specialist engineering fleets. The best way to start is to tell us a bit about what you do—what trade you are in and the main tools or materials you need to carry every day—and we’ll design the best racking setup for your exact requirements.
Yes, absolutely. Compact vans actually benefit the most from a custom racking system because when space is tight, every single inch counts!
For smaller vans, we highly recommend looking at underfloor drawer kits. These lift your main floor up slightly, giving you massive, secure pull-out drawers for your heavy tools underneath. This also leaves the entire top deck completely free for larger materials or side-mounted shelving if desired. For compact vans, getting tools off the floor is the best way to reclaim your workspace.
Not at all. We understand that you may want to sell or upgrade your MAN in a few years, which is why we don’t use permanent welding or crude timber screws that damage the metalwork. Our modular Syncro Systems are secured using professional threaded inserts, rivets and brackets that utilise the manufacturer’s existing fixing points wherever possible. When it’s time to change vehicles, the system can be cleanly uninstalled, leaving the van’s structural integrity intact and preserving its resale value.
Because our racking systems are completely modular, they are incredibly adaptable. If you change your vehicle down the line—even if you switch to a different van manufacturer—we can dismantle your existing setup and reconfigure the modules to fit your new vehicle’s dimensions. The modular nature of our systems also makes it easy to update, expand or replace individual parts of the setup as your business grows. It is a long-term asset for your business, not a one-time purchase.
For most standard commercial vehicles, a bespoke racking installation can be completed within a single day. However, the exact timeline depends entirely on the complexity of your custom CAD design and whether you require extras like ply lining, carpet finishing, or complex auto-electrical wiring (such as inverters and auxiliary batteries). Once we finalise your 3D design, we will give you a clear, precise time frame so you can minimise your vehicle’s downtime.
We offer both options to suit your schedule and budget. For a professional installation, you can bring your vehicle to our fully equipped installation centre, where our expert team handles the precision fitting, including any auxiliary auto-electrics or custom linings. If you prefer to handle the installation yourself, our online van racking shop is the place to go. We can supply the modules pre-assembled and shipped directly to your door with all the necessary steel brackets, fixings and instructions.
Want Something Similar? Get In Touch!
If you plan a MAN van conversion, we are ready to help from the start. From the first conversation, our team guides you through the design process and creates a MAN Van Racking solution that suits both your vehicle and your working style. Contact us today to discuss your MAN Van Racking requirements and begin your design journey with VRS.
