The MAN TGE is a premium, heavy-duty commercial vehicle built for serious work. To match its engineering prowess, we offer custom MAN van racking systems designed to withstand heavy daily use and keep your operation organised. Our MAN TGE racking layouts are precision-built to take full advantage of the vehicle’s generous headroom and load space. Featuring heavy-duty shelving, secure drawer units and tailored tool storage, our lightweight setups help prevent tool damage, reduce downtime and ensure your van operates as an effective, highly organised mobile workshop.

The Models We Cover

We design bespoke MAN Van Racking layouts for the full range of MAN vans using the same modular Syncro Systems racking range. MAN vehicles support industries such as utilities, construction, and mobile engineering. Therefore, each design suits both the vehicle dimensions and the demands of daily commercial work.

MAN TGE

The MAN TGE suits heavy-duty service work and mobile workshop conversions. Its large load area allows space for shelving, drawers, workbenches, and specialist equipment.

For this model, we design MAN Van Racking layouts that improve access, support safe storage, and maximise usable space. Consequently, each layout reflects how the vehicle operates on a daily basis.

Why Choose VRS For Your MAN Van Racking?

Maximise the spacious interior of your MAN TGE with a custom-fitted, heavy-duty racking system. Discover why tradespeople and fleet operators trust VRS to turn their large vans into precision-built workshops.

Consultation & 3D CAD Design

Every racking system is tailored to your specific van make and model for a secure fit and maximum storage.

Modular Storage Solutions

Choose from shelving, drawers, bins and accessories that can be configured around your tools and workflow.

Professional Installation

Our experienced team installs your van racking safely and securely, ensuring a high-quality finish.

Built for Trade

Engineered from durable materials to withstand the demands of busy commercial vehicles and daily use.

Improve Safety & Efficiency

Keep tools organised, reduce clutter and spend less time searching for equipment on the job.

Expert Advice

We’ll help you design the right storage solution based on your trade, equipment and budget.

Our Previous MAN Builds

Our team takes pride in every MAN Van Racking project we complete. Because MAN vans often work in demanding environments, we design each layout for strength and long-term use. Below, you can explore our previous MAN builds in more detail.

  • Custom MAN Van Racking | Ash Truck & Trailer

    At the heart of this MAN conversion is a powerful MIGI 602 compressor generator, supported by custom modular racking and lockable heavy-duty storage for Ash Truck & Trailer’s tools, parts and equipment.

  • MAN TGE Van Racking

    From organised storage to reliable onboard power, every element of this MAN TGE conversion was planned to improve workflow and create a practical mobile workspace for demanding day-to-day operations.

  • Man van racking for recovery

    MAN TGE Van Racking for Recovery

    Discover how a roadside recovery breakdown & assistance van was transformed into a mobile workshop. View in pictures the completed build which includes a space & weight saving Migi combined Compressor Generator

Want Something Similar? Get In Touch!

If you plan a MAN van conversion, we are ready to help from the start. From the first conversation, our team guides you through the design process and creates a MAN Van Racking solution that suits both your vehicle and your working style. Contact us today to discuss your MAN Van Racking requirements and begin your design journey with VRS.

Installation Process

From your initial layout design to the final fitting, discover how our seamless, step-by-step process gets your MAN fully organised and job-ready with minimal downtime.

Consultation & 3D CAD Design

We discuss your trade tools and workflow, then produce a fully costed 3D CAD render tailored to your exact MAN model so you can visualise the layout from every angle.

Pre-Assembly & Quality Check

Your modular steel and aluminium racking components are pre-assembled in our workshop prior to fitting, drastically reducing the time your van needs to spend in our care.

Precision Installation

Bring your MAN van to our fitting centre, or receive pre-assembled flat-pack modules for DIY installation. We secure the racking directly into MAN’s factory mounting points, meaning no drill damage to your vehicle’s bodywork.

Handover & Safety Sign-off

We inspect all fixings, load capacities and auto-electrical connections alongside you to ensure everything meets safety standards before you hit the road.

Why Do You Need Bespoke MAN Van Racking?

The MAN TGE is an industrial-grade commercial vehicle built for demanding long-distance work and heavy trades. Generic flat-pack shelving fails to stand up to the high payload demands and vibration of heavy vehicle usage. Bespoke MAN van racking delivers:

  • Heavy-Duty Load Capacity: Reinforced steel frames engineered to support high weight capacities per shelf tier.
  • Full-Height Wall Utilisation: High-level storage and drop-down accessories take full advantage of the TGE’s tall roof options.
  • Vibration-Resistant Bracing: Braced into MAN chassis mounting points to prevent flexing, rattling or frame fatigue over long mileage.

What Our Customers Say

Don’t just take our word for it—see how our custom racking solutions have helped MAN owners across the country stay organised, save time and work more efficiently every day.

“From the moment we engaged with Van Racking Solutions, their customer service and expertise has been excellent. Arriva believed we knew what we wanted, but Van Racking Solutions took time to really test our requirements so that they built the van we would need. This spec was critical to the new role and approach we were taking within engineering across the UK, so the van had to be right to please a very demanding audience! Suffice to say, what was eventually delivered was quite different from what we initially thought we wanted. In addition, VRS were happy to liaise directly with the van manufacturer to arrange delivery and coordinate the work. We will be using them again in the future.”

Arriva UK BusSteve West, Arriva UK Bus
“I purchased a new Peugeot Expert in 2017 and was looking for something to line and floor it. Van Racking Solutions were friendly and knowledgeable, and offered great advice that helped me sort out my van well within my budget. The installation was carried out very professionally and I’ve had many compliments from impressed customers! I have already recommended Van Racking Solutions to many, and will continue to do so! Thanks again from a very satisfied Paul Henville.”
Paul Henville, Ferndown

“I used VRS to provide both a storage solution, and to improve our ability to work on the move. Their team were superb and paid a lot of attention to detail, and I am extremely happy with the end result. They delivered above and beyond our expectations and the van has been superb, improving our efficiency and freeing up a lot of work space. I will be returning with more vans soon!”

Pebble RacingAnon, Pebble Racing

Frequently Asked Questions

Find answers to our most frequently asked questions below. If you have a specific requirement or a question not covered here, please don’t hesitate to contact our team.

Why should I buy a racking system?

The short answer is that a good racking system usually pays for itself within the first few months by saving you time and protecting your gear. Think about how much time is wasted every week digging through a pile of tools or looking for a specific part. If a neat layout saves you just 10 or 15 minutes a day, that adds up to over an hour of billable time recovered every single week. Beyond saving time, it does three additional key things:

  1. Stops Overstocking: When everything has a dedicated slot, you can see instantly if you’re running low on a part, meaning fewer emergency trips to the wholesalers.
  2. Protects Your Tools: It keeps expensive power tools from rattling around, getting scratched or breaking in transit.
  3. Looks Professional: When a customer looks into the back of your van, a clean, organised workspace instantly signals that you do high-quality, professional work.

Yes, of course. In fact, we don’t really believe in “standard” layouts because no two tradespeople work the exact same way. Whether you need heavy-duty lockable drawers for expensive power tools, vertical storage for long copper pipes, or a built-in workbench with power inverters for on-site repairs, we build the system entirely around you. We’ve designed setups for everything from local plumbers and electricians to complex, specialist engineering fleets. The best way to start is to tell us a bit about what you do—what trade you are in and the main tools or materials you need to carry every day—and we’ll design the best racking setup for your exact requirements.

Yes, absolutely. Compact vans actually benefit the most from a custom racking system because when space is tight, every single inch counts!

For smaller vans, we highly recommend looking at underfloor drawer kits. These lift your main floor up slightly, giving you massive, secure pull-out drawers for your heavy tools underneath. This also leaves the entire top deck completely free for larger materials or side-mounted shelving if desired. For compact vans, getting tools off the floor is the best way to reclaim your workspace.

Not at all. We understand that you may want to sell or upgrade your MAN in a few years, which is why we don’t use permanent welding or crude timber screws that damage the metalwork. Our modular Syncro Systems are secured using professional threaded inserts, rivets and brackets that utilise the manufacturer’s existing fixing points wherever possible. When it’s time to change vehicles, the system can be cleanly uninstalled, leaving the van’s structural integrity intact and preserving its resale value.

Because our racking systems are completely modular, they are incredibly adaptable. If you change your vehicle down the line—even if you switch to a different van manufacturer—we can dismantle your existing setup and reconfigure the modules to fit your new vehicle’s dimensions. The modular nature of our systems also makes it easy to update, expand or replace individual parts of the setup as your business grows. It is a long-term asset for your business, not a one-time purchase.

For most standard commercial vehicles, a bespoke racking installation can be completed within a single day. However, the exact timeline depends entirely on the complexity of your custom CAD design and whether you require extras like ply lining, carpet finishing, or complex auto-electrical wiring (such as inverters and auxiliary batteries). Once we finalise your 3D design, we will give you a clear, precise time frame so you can minimise your vehicle’s downtime.

We offer both options to suit your schedule and budget. For a professional installation, you can bring your vehicle to our fully equipped installation centre, where our expert team handles the precision fitting, including any auxiliary auto-electrics or custom linings. If you prefer to handle the installation yourself, our online van racking shop is the place to go. We can supply the modules pre-assembled and shipped directly to your door with all the necessary steel brackets, fixings and instructions.

Want Something Similar? Get In Touch!

If you plan a MAN van conversion, we are ready to help from the start. From the first conversation, our team guides you through the design process and creates a MAN Van Racking solution that suits both your vehicle and your working style. Contact us today to discuss your MAN Van Racking requirements and begin your design journey with VRS.